1、 Machine Introduction:
1. The SD4560V7-2-BT30 model series is a large 4.5-meter high-speed dual head dual channel profile machining center specially designed for customers; Crown block structure; Equivalent to two machines using one set of CNC system and one set of bed; It can process two different workpieces simultaneously or process the same workpiece in segments with both ends simultaneously; The 2Y axis machine head moves forward and backward, and the motion mechanism is designed on the top of the crossbeam, which is lightweight and convenient for cleaning. It can move forward and backward simultaneously or independently. The 2X axis machine head can move left and right simultaneously or independently. The 2Z axis spindle can move up and down simultaneously or independently. When processing batch products, both ends can be used simultaneously, making debugging simple and convenient. The X1 axis can also be moved to the left side of the machine to process long stroke workpieces separately using the X2 axis, achieving a dual-use function< Br/>
2. The body adopts a cast iron bed structure; Equipped with Shengjie 2 * 16 bit UFO style knife magazine; The tool changing speed is 2 seconds, greatly improving production efficiency; Adopting a deep carving CNC system, 2X axis equipped with linear motor and light ruler, 2Y2Z axis equipped with servo motor, Taiwan Shangyin/Yintai precision grade linear guide rail, 2Y2Z axis equipped with precision grade ball screw, German coupling, advanced spindle cooling system, automatic lubrication system, coolant circulation water spray system, ensuring higher machining accuracy, speed and stability< Br/>
3. Especially suitable for precision engraving, milling, drilling, tapping, and polishing of various types of steel, copper, aluminum, acrylic, plastic and other parts< Br/>
4. Additional functions such as fourth rotation axis, side milling head, and probe can be added< Br/>
5. The main door is a pneumatic double door structure, which can be connected to the automatic loading and unloading mechanism of a six axis robot for installation< Br/>
(The picture is for reference only, subject to the actual product)
2、 List of Main Machine Configuration (Unit: mm)
Regulations; Grid; Speak; bright
quantity
Origin
Deep carving CNC system/2X axis equipped with linear motor, Guangshan ruler/2Y2Z axis equipped with 2.9KW servo motor/5.5KW spindle servo drive
full set
Beijing
Taiwan TBI Silver/Intime Precision Grade (Y4020, Z3216) Ball Screw for 2Y/2Z Axis
full set
Taiwan
2X/2Z axis using Taiwan Shangyin/Intime; Precision grade (35mm) ball linear guide, 2Y axis (35mm) roller linear guide
full set
Taiwan
Taiwan Dayue Direct Connection Short Nose Spindle BT30/100/20000rpm; (Equipped with hydraulic knife punching cylinder)
Two
Taiwan
Taiwan Shengjie 2 * 16 bit UFO style knife magazine
2 sets
Taiwan
Cast iron bed body, cast iron mechanical parts (HT250)
1 set
self-control
Outer cover: 2mm steel plate, powder coating (stainless steel water tank)
full set
self-control
Distribution cabinet constant temperature system (Reid)
1 set
Dongguan;
Schneider Electrical Accessories (Schneider)
1 batch
Tianjin
Import TBI; P-grade angular contact paired bearings
full set
Taiwan
Spindle oil cooler (Reid)
1 unit
Dongguan
Electronic handwheel (Yupu)
1 set
Guangzhou
Knife setting instrument (Shenzhen Jingdiao )
1 unit
self-control
X/Y/Z axis with organ cover
1 set each
self-control
X/Y/Z axis plastic drag chain (Dingtai)
1 set each
Dongguan
Automatic lubrication oil pump (Proton)
1 set
Dongguan
Air filter (Japanese Lehman M107-A air filter)
2 sets
Zhejiang
Water spray device
2 sets
self-control
Water pump (Snell)
1 unit
Changzhou
Machine tool accessories
1 set
Shenzhen
BT30 Knife Handle/Complete Set of Reduced Nipple (Three in One)
10
Shenzhen
Chain plate slag discharge machine (optional)
nothing
self-control
3、 Main technical parameters of the equipment: (unit: mm)
model
SD4560V7-2-BT30
External dimensions
Approximately 6300 in length, 3600 in width, and 2800 in height
Workbench size
X4500 * Y600 (T-slot M14)
Spindle nose end to countertop
Max 580~Min 120
Flying saucer tool magazine to workbench
Minimum 430
2X/2Y/2Z stroke
X1/X2 maximum 3850~minimum 1000
2Y650
2Z450
Maximum idle speed XYZ
X80m/min
Y40m/min
Z30m/min
Maximum processing speed
12m/min
control system
Deep carving CNC system - semi closed loop
servo system
AC servo
System resolution
zero point zero zero two
Three axis verticality
0.015mm
Whole machine positioning accuracy
0.02mm
Localization accuracy
Within 300 mm± 0.01mm
Repetitive positioning accuracy
0.005mm
Number of spindles
Two;
Spindle servo drive power
5.5KW/piece
Spindle servo torque
26.3N. m
Spindle speed
20000rpm/min
Clamping tool handle
BT30
UFO type tool magazine
2 * 16T
Knife changing method
automatic
Knife alignment method
automatic
The countertop bears a load
2000Kg
Rated voltage
380V/50HZ
Maximum power of the entire machine
35KW
Overall weight
About 9000kg
4、 Standard configuration and accessories for the host:
one
Controller
eleven
1 mechanical, electrical, and operation manual
two